Introduction

A laser cutter machine cutting paper.

A laser cutter machine cutting paper.

Laser cutters and engravers are the most popular machines in Fab Labs and makerspaces, and for good reason. They provide two functions in one tool: 1) cutting through material and 2) engraving/etching into material; when combined, this machine can accomplish a lot of different tasks and projects.

PROS CONS
Two functions in one tool (cut + etch) Burns material, fire hazard
Fast project times (< 1 hour) Burns material, fumes need to be extracted
Design workflow is easy for beginners Expensive
Machine operations are simple
Can work with a lot of different materials

Machines

There are now a variety of options for schools, makerspaces, Fab Labs, and individuals looking to purchase a laser cutter system. The price can vary dramatically from $1,000 for a low-end hobbyist machine and up to $50,000 for a large-scale professional machine. Before you consider purchasing a machine, explore your local community to see if there is already a Fab Lab or makerspace that provides access to these machines.

Industrial / Professional Hobbyist / Education
Universal Glowforge
Epilog xTool
Trotec
BOSS
Thunder Laser

Settings

There are three important settings that you will need to be comfortable adjusting with any laser cutter:

POWER 0 - 100% Directly proportional/related to the cut depth.
SPEED 0 - 100% Inversely proportional/related to the cut depth. The slower the machine moves, the deeper the cut. In general, avoid setting the machine below 3%. If you need to cut more material, try doing multiple passes.
PPI 10 - 1000 PPI Pulses per inch, or the cut density of the laser. If you are trying to perforate a line, set low (10), otherwise set to 300 - 500.

Materials

<aside> ⚠️ Haystack does not allow all of these materials to be cut on its machines. This is just a general list of materials that can be cut on a laser cutter.

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Engrave Cut N/A
Wood + Plywood
Paper
Fabric
Ceramic
Glass
Linoleum
Rubber
Anodized Aluminum
CerMark Wood + Plywood (¼” max)
Paper
Cardstock, Matboard
Cardboard
Fabric
Leather
Acrylic Most metals (steel, copper, brass, bronze, aluminum, etc.)
Vinyl + PVC
ABS

Size & Constraints

Size constraints depend on the machine, but generally laser cutters are somewhere around 24” x 12” in size and can cut materials up to 1/2”.

There are some materials we cannot engrave, but in general, many materials can be engraved.

Lasers can engrave a lot of detail into the material, unlike the vinyl cutter or CNC Router. This makes it well-suited

Design Considerations

For engraving, black & white “silhouette” engraves best for contrasts.